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SZ1200/1300/1500 Automated die chopping and creasing device(guide-computerized kind)
- Technical specs:
|Max. Paper Size||mm||1200*780||1300X960||1500X1100|
|Min. Paper Dimension||mm||350*350||400X410||540X410|
|Max. Die-reducing Dimensions||mm||1180*760||1280X940||1480X1080|
|Max. Wor ept Force||T||three hundred||three hundred||three hundred|
|Cardboard sheet thickness||gsm||250-800||250-800||250-800|
|Corrugate sheet Thickness||mm||one-seven||one-7||1-7|
|Whole Excess weight||kg||14500||16000||19000|
. Characteristics of the equipment:
- The Bobst variety reduce framework helps make the chopping system movement like a scissor, it will recognize a total and less complicated minimize.
- Principal worm gear uses alloy copper materials, after the skilled operator’s handbook scraping remedy and strict common tests, it can makes certain the driving parts ten years daily life.
- The major chains undertake imported British Renold brand name, the distinctions of ten chains are considerably less than .2mm.
- The hook up in between equipment box and driving shaft adopts sleeve and pin structure making sure a powerful link.
The device adopts frequency controller to attain stepless pace acceleration which can get to to 5000 occasions per hour. Throughout genuine creation, it can typically operate at 3600 to 4200 instances per hour according to the quality of the board. If the good quality of the paper is excellent, a excellent operator even can work the device at greatest pace.
As it is revealed in the photo of the equipment, the machine adopts automatic paper feeding approach which keeps the operator absent from the die-chopping element. The mounting and adjustment of the die plate is also accomplished outside of the die-chopping component with sensors and detectors at die-chopping element to make certain that the machine can not be commenced when the die-cutting plate is at adjustment position.
In addition to the sensors at die-chopping component, there are sensor or strategy switches at window part to make the whole machine at monitoring status to ensure its safety.
- Procedure convenience:
There is Guy-device interface installed in the control panel which will displays the safety standing of the machine as well as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to keep track of the operation status at the shipping and delivery part.
- Major Constructions and Key Content Utilised
- Four Principal Large Components:
They are: base station, relocating system, higher platform and equipment wall. The base station is made of gray solid iron -HT two hundred the transferring platform is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a transferring established to make certain stable pressure out set of not considerably less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Portion:
The drive is transferred by way of crank rod to pendulum which will carry the transferring system to move up and down to reach die-cut and creasing purpose.
The pendulum is made of high high quality ductile iron. The pendulum axis is completed by induction harden with area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 type automated die-slicing and creasing device. In contrast with computerized die-chopping and creasing equipment which is used for cardboard die-cutting, this kind of automatic die-slicing and creasing equipment is mostly utilised for corrugated board which wants significantly less stress for die-slicing, in this case really some producers have made smaller width on the pendulum and smaller diameter on the pendulum shaft. We hold wider pendulum and bigger diameter on its shaft to make our machine previous for a for a longer time lifestyle.
The die-slicing plate utilizes 7 mm 75 Crl plate which has a lot more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying accurate and secure.
The machine uses gripper bar kind with 12A extended joints chain which is less in excess weight and significantly less shock to the intermittent device under the precondition to make sure the power of the chain. The manufacturer of the chain is Renold U.K with substantial precise and top quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- mild in weight and higher in power.
- Electric Component
The electrical components are designed and assembled according to the European CE regular and makes use of entire world broad acknowledged brand goods.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing methods which time saving and effortless for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is straightforward, practical and reliable.
- Particular Figures of Our Device:
- Clever And Unique Entrance Lay Style:
Compared with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the front lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its highest position.
Typically the producers will set up sensors on this portion to quit the machine when the paper is fed abnormally to the front lay. Even so, when the device is operating at the substantial pace, the inertia will bring the machine to operate for a whilst to make the entrance lay to its optimum position and then also injury the front lay and the gripper bar.
Our particular style is that when the irregular board feeding transpires and currently being detected, the front lay can never ever reaches to its maximum stage which can make totally free from front lay and gripper bar damages because of abnormal paper feeding.
As it is our unique layout, so there is no photograph to be shown below.
- Auto-Handbook Switching Method
The Feeding system for this kind of device can do automobile and manual. When the sheet condition is very good, you can use car-operate. When the form of the sheet is not great, you can use guide operate and do sheet feeding manually.
When the sheet is not great in form,, you can open up the rear beam and carry up the feeder to do guide feeding.
|Title||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Key element|
|IKO Japan or HangZhou, China||Not crucial part|
|Chain||Renold U.K||Major Chain ( Discrepancy of considerably less than .2 mm for for every ten chains of equipment chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Image Electric Swap||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Enterprise|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping||CPG ZheJiang|
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